全啟式安全閥概述: A42Y-C型安全閥適用于工作溫度≤300℃空氣、石油氣、液體等介質(zhì)的設(shè)備和管路上。A42F-C/P型安全閥適用于氧氣、氫氣、氨氣、天然氣等。A42Y-P型及A42Y-R型適用于工作溫度≤200℃有腐蝕性的介質(zhì)的設(shè)備和管路上,作為超壓保護(hù)裝置。連接法蘭標(biāo)準(zhǔn)按JB/T……-94系列1。≥6.4MPa按JB/T……-94系列2。
全啟式安全閥結(jié)構(gòu)簡(jiǎn)述: 1、彈簧全啟式安全閥具有結(jié)構(gòu)簡(jiǎn)單、密封性能好、開啟壓力準(zhǔn)確、排放能力大、回座壓差小、調(diào)整方便等特點(diǎn)。 2、噴嘴型閥座:閥座為位伐爾噴嘴型閥座,蒸汽流經(jīng)閥座出口處時(shí)達(dá)到音速,排放系數(shù)大,閥座密封面堆焊鈷鉻鎢硬質(zhì)合金,耐磨抗沖蝕,壽命長(zhǎng)。 3、熱彈性閥瓣:閥瓣設(shè)計(jì)為熱彈性結(jié)構(gòu),利用其在介質(zhì)壓力下微小的變形,提高密封能力,克服安全閥在介質(zhì)壓力下臨近整定壓力時(shí)的前泄現(xiàn)象。閥瓣密封面采用先進(jìn)的激光淬火技術(shù),提高了硬度、耐磨性、抗沖抗性。 4、調(diào)節(jié)螺母:通過調(diào)整調(diào)節(jié)螺母,調(diào)整彈簧壓縮量,使閥門能夠很方便、很迅速地獲得準(zhǔn)確的整定壓力。 5、背壓調(diào)整套:調(diào)整閥瓣背壓的輔助機(jī)構(gòu),通過背壓調(diào)整套調(diào)整,可獲得合適的回座壓差。上調(diào)時(shí),使閥門背壓降低。下調(diào)時(shí),使閥門背壓提高。
全啟式安全閥安裝說明: 1、安全閥必須垂直安裝,并最好直接安裝在容器或管道的接頭上。接頭內(nèi)徑應(yīng)不小于安全閥的進(jìn)口通徑。 2、安全閥的出口必須裝設(shè)適當(dāng)?shù)呐蛎浌?jié),以防止排放管的熱膨脹給安全閥帶來不應(yīng)有的熱應(yīng)力。排放管內(nèi)徑應(yīng)比閥門出口直徑大,長(zhǎng)度盡可能短,避免拐彎。排放管及膨脹節(jié)重量不應(yīng)作用在安全閥上,應(yīng)固定在建筑上。排放管的中心線與閥體的中心線間距離盡可能的短。對(duì)每臺(tái)安全閥都應(yīng)單獨(dú)裝設(shè)排放管。 3、消聲器的出口處要有足夠的面積,防止產(chǎn)生背壓影響閥門的排放能力。
全啟式安全閥主要零部件材料:
NO. |
零件名稱 |
A42Y-C/KA42Y-C材料 |
A42Y-P/KA42Y-P材料 |
A42Y-R材料 |
DA42Y-P材料 |
1 |
閥座 |
2Cr13/1Cr18Ni9Ti |
ZG1Cr18Ni9Ti |
ZG1Cr18Ni12Mo2Ti |
ZG1Cr18Ni9Ti |
2 |
閥體 |
WCB |
ZG1Cr18Ni9Ti |
ZG1Cr18Ni12Mo2Ti |
LCB/ZG1Cr18Ni9Ti |
3 |
調(diào)節(jié)圈 |
2Cr13/1Cr18Ni9Ti |
1Cr18Ni9Ti |
1Cr18Ni12Mo2Ti |
1Cr18Ni9Ti |
4 |
反沖盤 |
2Cr13/1Cr18Ni9Ti |
1Cr18Ni9Ti |
1Cr18Ni12Mo2Ti |
1Cr18Ni9Ti |
5 |
閥瓣 |
2Cr13/1Cr18Ni9Ti |
1Cr18Ni9Ti |
1Cr18Ni12Mo2Ti |
1Cr18Ni9Ti |
6 |
導(dǎo)向套 |
2Cr13/1Cr18Ni9Ti |
1Cr18Ni9Ti |
1Cr18Ni12Mo2Ti |
1Cr18Ni9Ti |
7 |
閥蓋 |
ZG230-450 |
ZG230-450 |
ZG230-450 |
ZG1Cr18Ni9Ti |
8 |
彈簧 |
50CrVA |
50CrVA包覆氟塑料 |
50CrVA包覆氟塑料 |
50CrVA |
9 |
閥桿 |
2Cr13 |
1Cr18Ni9Ti/1Cr18Ni12Mo2Ti |
1Cr18Ni9Ti/1Cr18Ni12Mo2Ti |
1Cr18Ni9Ti |
10 |
調(diào)整螺桿 |
45 |
2Cr13 |
2Cr13 |
2Cr13 |
11 |
閥帽 |
ZG200-400 |
ZG200-400 |
ZG200-400 |
ZG230-450 |
12 |
密封面材料 |
堆焊Co基硬質(zhì)合金 |
全啟式安全閥外形尺寸和連接尺寸:
型號(hào) |
公稱通徑 |
do |
D |
K |
g |
g1 |
b |
f |
f1 |
Z-ød |
DN' |
D1 |
K1 |
g3 |
g2 |
b1 |
f' |
f1' |
Z1-ød1 |
L |
L1 |
≈H |
A42Y-16C A42Y-16P A42Y-16R KA42Y-16C DA42Y-16C(P) |
20 |
15 |
105 |
75 |
|
55 |
16 |
2 |
|
4-14 |
25 |
115 |
85 |
|
65 |
16 |
2 |
|
4-14 |
110 |
95 |
378 |
25 |
16 |
115 |
85 |
|
65 |
16 |
2 |
|
4-14 |
32 |
140 |
100 |
|
78 |
18 |
2 |
|
4-18 |
110 |
95 |
378 |
32 |
20 |
140 |
100 |
|
78 |
18 |
2 |
|
4-18 |
40 |
150 |
110 |
|
85 |
18 |
3 |
|
4-18 |
115 |
100 |
378 |
40 |
25 |
150 |
110 |
|
85 |
18 |
3 |
|
4-18 |
50 |
165 |
125 |
|
100 |
20 |
3 |
|
4-18 |
120 |
110 |
406 |
50 |
32 |
165 |
125 |
|
100 |
20 |
3 |
|
4-18 |
65 |
185 |
145 |
|
120 |
20 |
3 |
|
4-18 |
135 |
120 |
450 |
65 |
40 |
185 |
145 |
|
120 |
20 |
3 |
|
4-18 |
80 |
200 |
160 |
|
135 |
20 |
3 |
|
8-18 |
160 |
140 |
520 |
80 |
50 |
200 |
160 |
|
135 |
20 |
3 |
|
8-18 |
100 |
220 |
180 |
|
155 |
22 |
3 |
|
8-18 |
170 |
135 |
525 |
100 |
65 |
220 |
180 |
|
155 |
22 |
3 |
|
8-18 |
125 |
250 |
210 |
|
185 |
22 |
3 |
|
8-18 |
195 |
175 |
690 |
125 |
80 |
250 |
210 |
|
185 |
22 |
3 |
|
8-18 |
150 |
285 |
240 |
|
210 |
24 |
3 |
|
8-23 |
210 |
190 |
780 |
150 |
100 |
285 |
240 |
|
210 |
24 |
3 |
|
8-23 |
175 |
310 |
270 |
|
240 |
26 |
3 |
|
8-23 |
255 |
230 |
838 |
200 |
125 |
340 |
295 |
|
265 |
26 |
3 |
|
12-23 |
250 |
405 |
355 |
|
320 |
30 |
3 |
|
12-26 |
300 |
260 |
992 |
250 |
150 |
405 |
355 |
|
320 |
30 |
3 |
|
12-26 |
300 |
460 |
410 |
|
375 |
30 |
4 |
|
12-26 |
350 |
320 |
1266 |
300 |
220 |
460 |
410 |
|
375 |
30 |
4 |
|
12-26 |
400 |
580 |
525 |
|
485 |
36 |
4 |
|
16-30 |
370 |
350 |
1283 |
350 |
250 |
520 |
470 |
|
435 |
34 |
4 |
|
16-26 |
500 |
715 |
650 |
|
608 |
44 |
4 |
|
20-34 |
500 |
450 |
1520 |
400 |
280 |
580 |
525 |
|
485 |
36 |
4 |
|
16-30 |
500 |
715 |
650 |
|
608 |
44 |
4 |
|
20-34 |
500 |
450 |
1530 |
A42Y-25C A42Y-25P A42Y-25R KA42Y-25C DA42Y-25(P) |
20 |
15 |
105 |
75 |
|
55 |
16 |
2 |
|
4-14 |
25 |
115 |
85 |
|
65 |
16 |
2 |
|
4-14 |
110 |
95 |
378 |
25 |
16 |
115 |
85 |
|
65 |
16 |
2 |
|
4-14 |
32 |
140 |
100 |
|
78 |
18 |
2 |
|
4-18 |
110 |
95 |
378 |
32 |
20 |
140 |
100 |
|
78 |
18 |
2 |
|
4-18 |
40 |
150 |
110 |
|
85 |
18 |
3 |
|
4-18 |
115 |
100 |
378 |
40 |
25 |
150 |
110 |
|
85 |
18 |
3 |
|
4-18 |
50 |
165 |
125 |
|
100 |
20 |
3 |
|
4-18 |
120 |
110 |
406 |
50 |
32 |
165 |
125 |
|
100 |
20 |
3 |
|
4-18 |
65 |
185 |
145 |
|
120 |
20 |
3 |
|
4-18 |
135 |
120 |
450 |
65 |
40 |
185 |
145 |
|
120 |
22 |
3 |
|
8-18 |
80 |
200 |
160 |
|
135 |
20 |
3 |
|
8-18 |
160 |
140 |
520 |
80 |
50 |
200 |
160 |
|
135 |
22 |
3 |
|
8-18 |
100 |
220 |
180 |
|
155 |
22 |
3 |
|
8-18 |
170 |
135 |
525 |
100 |
65 |
230 |
190 |
|
160 |
24 |
3 |
|
8-23 |
125 |
250 |
210 |
|
185 |
22 |
3 |
|
8-18 |
195 |
175 |
690 |
125 |
80 |
270 |
220 |
|
188 |
28 |
3 |
|
8-26 |
150 |
285 |
240 |
|
210 |
24 |
3 |
|
8-23 |
210 |
190 |
780 |
150 |
100 |
300 |
250 |
|
218 |
30 |
3 |
|
8-26 |
175 |
310 |
270 |
|
240 |
26 |
3 |
|
8-23 |
255 |
230 |
838 |
200 |
125 |
360 |
310 |
|
278 |
34 |
3 |
|
12-26 |
250 |
405 |
355 |
|
320 |
30 |
3 |
|
12-26 |
300 |
260 |
992 |
250 |
150 |
425 |
370 |
|
332 |
36 |
3 |
|
12-30 |
300 |
460 |
410 |
|
375 |
30 |
4 |
|
12-26 |
350 |
320 |
1266 |
300 |
220 |
485 |
430 |
|
390 |
40 |
4 |
|
16-30 |
400 |
580 |
525 |
|
485 |
36 |
4 |
|
16-30 |
370 |
350 |
1283 |
A42Y-40C A42Y-40P A42Y-40R KA42Y-40C DA42Y-40(P) |
20 |
15 |
105 |
75 |
51 |
55 |
16 |
2 |
4 |
4-14 |
25 |
115 |
85 |
|
65 |
16 |
2 |
|
4-14 |
110 |
95 |
378 |
25 |
16 |
115 |
85 |
58 |
65 |
16 |
2 |
4 |
4-14 |
32 |
140 |
100 |
|
78 |
18 |
2 |
|
4-18 |
110 |
95 |
378 |
32 |
20 |
140 |
100 |
66 |
78 |
18 |
2 |
4 |
4-18 |
40 |
150 |
110 |
|
85 |
18 |
3 |
|
4-18 |
115 |
100 |
378 |
40 |
25 |
150 |
110 |
76 |
85 |
18 |
3 |
4 |
4-18 |
50 |
165 |
125 |
|
100 |
20 |
3 |
|
4-18 |
120 |
110 |
406 |
50 |
32 |
165 |
125 |
88 |
100 |
20 |
3 |
4 |
4-18 |
65 |
185 |
145 |
|
120 |
20 |
3 |
|
4-18 |
135 |
120 |
450 |
65 |
40 |
185 |
145 |
110 |
120 |
22 |
3 |
4 |
8-18 |
80 |
200 |
160 |
|
135 |
20 |
3 |
|
8-18 |
160 |
140 |
520 |
80 |
50 |
200 |
160 |
121 |
135 |
22 |
3 |
4 |
8-18 |
100 |
220 |
180 |
|
155 |
22 |
3 |
|
8-18 |
170 |
135 |
525 |
100 |
65 |
235 |
190 |
150 |
160 |
24 |
3 |
4.5 |
8-23 |
125 |
250 |
210 |
|
185 |
22 |
3 |
|
8-18 |
195 |
175 |
690 |
125 |
80 |
270 |
220 |
176 |
188 |
28 |
3 |
4.5 |
8-26 |
150 |
285 |
240 |
|
210 |
24 |
3 |
|
8-23 |
210 |
190 |
780 |
150 |
100 |
300 |
250 |
204 |
218 |
30 |
3 |
4.5 |
8-26 |
175 |
310 |
270 |
|
240 |
26 |
3 |
|
8-23 |
255 |
230 |
838 |
200 |
125 |
375 |
320 |
260 |
282 |
38 |
3 |
4.5 |
12-30 |
250 |
405 |
355 |
|
320 |
30 |
3 |
|
12-26 |
300 |
260 |
992 |
250 |
150 |
450 |
385 |
313 |
345 |
42 |
3 |
4.5 |
12-34 |
300 |
460 |
410 |
|
375 |
30 |
4 |
|
12-26 |
350 |
320 |
1266 |
A42Y-64 A42Y-64P A42Y-64R DA42Y-64(P) |
20 |
10 |
125 |
90 |
51 |
68 |
22 |
2 |
4 |
4-18 |
25 |
115 |
85 |
58 |
65 |
16 |
2 |
4 |
4-14 |
96 |
85 |
264 |
25 |
16 |
140 |
100 |
58 |
78 |
22 |
2 |
4 |
4-18 |
32 |
140 |
100 |
66 |
78 |
18 |
2 |
4 |
4-18 |
110 |
100 |
277 |
32 |
20 |
155 |
110 |
66 |
82 |
24 |
2 |
4 |
4-23 |
40 |
150 |
110 |
76 |
85 |
18 |
3 |
4 |
4-18 |
130 |
110 |
289 |
40 |
25 |
170 |
125 |
76 |
95 |
24 |
3 |
4 |
4-23 |
50 |
165 |
125 |
88 |
100 |
20 |
3 |
4 |
4-18 |
130 |
120 |
319 |
50 |
32 |
180 |
135 |
88 |
105 |
26 |
3 |
4 |
4-23 |
65 |
185 |
145 |
110 |
120 |
222 |
3 |
4 |
8-18 |
135 |
130 |
389 |
65 |
40 |
205 |
160 |
110 |
130 |
28 |
3 |
4 |
8-23 |
80 |
200 |
160 |
121 |
135 |
22 |
3 |
4 |
8-18 |
175 |
160 |
493 |
80 |
50 |
215 |
170 |
121 |
140 |
30 |
3 |
4 |
8-23 |
100 |
235 |
190 |
150 |
160 |
24 |
3 |
4.5 |
8-23 |
175 |
160 |
483 |
100 |
65 |
250 |
200 |
150 |
168 |
32 |
3 |
4.5 |
8-26 |
125 |
270 |
220 |
176 |
188 |
28 |
3 |
4.5 |
8-25 |
195 |
195 |
613 |
150 |
100 |
345 |
280 |
204 |
240 |
38 |
3 |
4.5 |
8-34 |
200 |
375 |
320 |
260 |
282 |
38 |
3 |
4.5 |
12-30 |
280 |
265 |
894 |
A42Y-100 A42Y-100P A42Y-100R DA42Y-100(P) |
20 |
10 |
125 |
90 |
51 |
68 |
22 |
2 |
4 |
4-18 |
25 |
115 |
85 |
58 |
65 |
16 |
2 |
4 |
4-14 |
96 |
85 |
264 |
25 |
16 |
140 |
100 |
58 |
78 |
24 |
2 |
4 |
4-18 |
32 |
140 |
100 |
66 |
78 |
18 |
2 |
4 |
4-18 |
110 |
100 |
277 |
32 |
20 |
155 |
110 |
66 |
82 |
24 |
2 |
4 |
4-23 |
40 |
150 |
110 |
76 |
85 |
18 |
3 |
4 |
4-18 |
130 |
110 |
289 |
40 |
25 |
170 |
125 |
76 |
95 |
26 |
3 |
4 |
4-23 |
50 |
165 |
125 |
8 |
100 |
20 |
3 |
4 |
4-18 |
130 |
120 |
319 |
50 |
32 |
195 |
145 |
88 |
112 |
28 |
3 |
4 |
4-26 |
65 |
185 |
145 |
110 |
120 |
22 |
3 |
4 |
8-18 |
135 |
130 |
389 |
65 |
32 |
220 |
170 |
110 |
138 |
32 |
3 |
4 |
8-26 |
80 |
200 |
160 |
121 |
135 |
22 |
3 |
4 |
8-18 |
175 |
160 |
493 |
80 |
40 |
230 |
180 |
121 |
148 |
34 |
3 |
4 |
8-26 |
100 |
235 |
190 |
150 |
160 |
24 |
3 |
4.5 |
8-23 |
175 |
160 |
483 |
100 |
50 |
265 |
210 |
150 |
172 |
38 |
3 |
4.5 |
8-30 |
125 |
270 |
220 |
176 |
188 |
28 |
3 |
4.5 |
8-25 |
195 |
195 |
613 |
150 |
80 |
355 |
290 |
204 |
250 |
46 |
3 |
4.5 |
12-34 |
200 |
375 |
320 |
260 |
282 |
38 |
3 |
4.5 |
12-30 |
280 |
265 |
894 |
全啟式高壓安全閥主要零部件材料:
NO. |
零部件名稱 |
A42Y-160 A42Y-320 材料 |
A42Y-160P A42Y-320P 材料 |
A42Y-160R A42Y-320R 材料 |
1 |
法蘭 |
35/35CrMoA |
2Cr13 |
1Cr18Ni12Mo2Ti |
2 |
閥座 |
2Cr13 |
1Cr18Ni9Ti |
1Cr18Ni12Mo2Ti |
3 |
閥體 |
40 |
1Cr18Ni9Ti |
1Cr18Ni12Mo2Ti |
4 |
調(diào)節(jié)閥 |
2Cr13 |
1Cr18Ni9Ti |
1Cr18Ni12Mo2Ti |
5 |
閥瓣 |
2Cr13 |
1Cr18Ni9Ti |
1Cr18Ni12Mo2Ti |
6 |
反沖盤 |
2Cr13 |
1Cr18Ni9Ti |
1Cr18Ni12Mo2Ti |
7 |
導(dǎo)向套 |
2Cr13 |
1Cr18Ni9Ti |
1Cr18Ni12Mo2Ti |
8 |
閥蓋 |
ZG230-450 |
ZG230-450 |
ZG230-450 |
9 |
閥桿 |
2Cr13 |
1Cr18Ni9Ti |
1Cr18Ni9Ti |
10 |
彈簧 |
50CrVA |
50CrVA 包覆氟塑料 |
50CrVA包覆氟塑料 |
11 |
調(diào)整螺桿 |
45 |
2Cr13 |
2Cr13 |
12 |
閥帽 |
ZG200-400 |
ZG200-400 |
ZG200-400 |
13 |
密封面材料 |
堆焊 Co 基硬質(zhì)合金 |
全啟式高壓安全閥外形尺寸和連接尺寸:
型號(hào) |
公稱通徑(DN) |
do |
d |
M |
K |
D |
Z-φd |
b |
d1 |
M1 |
K1 |
D1 |
Zrφd1 |
b1 |
L |
L1 |
≈ H |
A42Y-160 |
15 |
8 |
20 |
M24×2 |
60 |
95 |
3-18 |
20 |
29 |
M42×2 |
80 |
115 |
4-18 |
22 |
95 |
100 |
220 |
20 |
8 |
27 |
M33×2 |
68 |
105 |
3-18 |
20 |
29 |
M42×2 |
80 |
115 |
4-18 |
22 |
95 |
100 |
220 |
25 |
14 |
28 |
M33×2 |
68 |
105 |
3-18 |
20 |
50 |
M64×3 |
115 |
165 |
6-26 |
32 |
15 |
150 |
280 |
32 |
15 |
37 |
M42×2 |
80 |
115 |
4-18 |
22 |
50 |
M64×3 |
115 |
165 |
6-26 |
32 |
15 |
150 |
390 |
40 |
20 |
47 |
M52×2 |
115 |
165 |
6-26 |
28 |
65 |
M80×3 |
145 |
200 |
6-29 |
40 |
180 |
180 |
495 |
50 |
25 |
59 |
M64×3 |
115 |
165 |
6-26 |
32 |
80 |
M100×3 |
170 |
225 |
6-33 |
50 |
165 |
165 |
400 |
A42Y-320 |
15 |
8 |
27 |
M33×2 |
68 |
105 |
3-18 |
20 |
29 |
M42×2 |
80 |
115 |
4-18 |
22 |
95 |
100 |
220 |
20 |
8 |
30 |
M33×2 |
75 |
110 |
3-18 |
22 |
29 |
M42×2 |
80 |
115 |
4-18 |
22 |
95 |
100 |
220 |
25 |
14 |
35 |
M42×2 |
80 |
115 |
4-18 |
22 |
50 |
M64×3 |
115 |
165 |
6-26 |
32 |
150 |
150 |
280 |
32 |
15 |
41 |
M48×2 |
95 |
135 |
4-22 |
25 |
50 |
M64×3 |
115 |
165 |
6-26 |
32 |
150 |
150 |
390 |
40 |
20 |
58 |
M64×3 |
115 |
165 |
6-26 |
32 |
65 |
M80×3 |
145 |
200 |
6-29 |
40 |
180 |
180 |
495 |
50 |
25 |
70 |
M80×3 |
145 |
200 |
6-29 |
40 |
80 |
M100×3 |
170 |
225 |
6-33 |
50 |
165 |
165 |
400 |
A42Y-400 |
32 |
15 |
41 |
M48×2 |
95 |
135 |
4-22 |
25 |
50 |
M64×3 |
115 |
165 |
6-26 |
32 |
150 |
150 |
397 | |